Tire management

Tire waste diagnosis: how to do it

Jean Zart Jean Zart 4 min read
Tire waste diagnosis: how to do it

When tires are discarded early or suffer premature wear, this directly affects operating costs and vehicle performance. To resolve this issue, diagnosing fleet tire waste can be an important strategy.

This diagnosis helps identify why tires are being discarded early, allowing preventive measures to be taken.

Read on to learn:

How do you diagnose fleet tire waste?

The first step in a tire waste diagnosis is to collect data on the useful life and wear of the fleet's tires. This can be done by regularly monitoring indicators such as mileage, time in use and tire wear conditions.

You should also consider metrics and indicators (KPIs) such as tire Cost per Kilometer (CPK), which measures the operating cost of tires per kilometer traveled. By comparing the CPK of different fleet tires, you can identify which are more economical and which are generating higher costs.

Tread wear level is another indicator that should be assessed regularly. It is measured by tread depth. A measurement below the recommendation may indicate that tires are being used beyond their ideal time in service or that maintenance is not being done correctly.

Furthermore, the number of times a tire can be retreaded before disposal is an important indicator of its durability. Tires that are not retreaded as often as expected may be suffering excessive wear or being discarded prematurely.

Another important indicator is the analysis of mechanical faults and operating conditions. The condition of the suspension, wheel alignment and the roads on which vehicles travel can accelerate tire wear. Monitoring these variables is essential to identify factors that contribute to reduced tire useful life.

With this data in hand, you can begin to identify usage patterns that help determine the main causes of losses and produce a diagnosis of fleet tire waste.

What are the five main factors that considerably reduce tire useful life?

1 – Incorrect tire pressure

Poorly inflated tires can wear unevenly, increasing the risk of structural damage and requiring frequent replacement. Ideal pressure should be maintained according to the manufacturer's specifications.

2- Lack of alignment and balancing

Incorrect axle alignment or improper balancing causes tires to wear unevenly, accelerating their deterioration.

3 – Overloading

Excess vehicle weight puts more pressure on tires, generating greater friction and heat, which accelerates wear.

4 – Operating conditions

Poorly maintained roads with many potholes or stones can damage the tire tread, significantly shortening its useful life.

5 – Lack of preventive maintenance

The lack of an adequate maintenance schedule prevents issues such as tears, punctures or abnormal wear from being detected in time, leading to early tire disposal.

What may abnormal tire wear indicate?

Abnormal tire wear is generally caused by factors such as inadequate maintenance or external factors. Some signs that tires are wearing abnormally include uneven wear: when one part of the tire is more worn than another, this may indicate alignment or suspension issues.

Sidewall cracks or blisters on the tire surface indicate exposure to unsuitable conditions, such as overloading or excessive heat.

If tires regularly lose pressure, this may be a sign of punctures or slow leaks that are compromising tire integrity.

How can you use a fleet tire waste diagnosis to make decisions?

A fleet tire waste diagnosis provides insights for strategic decision-making. Based on the information obtained in the diagnosis, you can, for example, choose new tire suppliers or makes.

If the analysis indicates that a particular tire make performs poorly, you may need to consider buying tires from another supplier.

If the diagnosis shows that road conditions are causing excessive tire wear, you may need to adjust routes or include a more frequent maintenance strategy. You should make this decision after assessing the analyses in the fleet tire waste diagnosis.

Another possibility is to make tire calibration adjustments, because maintaining the correct pressure can be a simple and effective solution for improving tire durability and avoiding waste.

In some cases, drivers' driving habits may be contributing to excessive tire wear. Training drivers to drive more efficiently can help resolve this issue.

In summary, a fleet tire waste diagnosis makes it possible to identify the causes of issues and thus implement solutions that increase tire useful life and reduce operating costs.

To learn more about how Prolog App can help you optimize diagnosis and tire management for your fleet, schedule a demonstration with our specialists right now.

Frequently asked questions

How do you diagnose fleet tire waste?

The first step is to gather useful life and wear data for each tire, keeping track of mileage, time in use and rubber condition. Added to these figures are indicators such as CPK, which measures operating cost per kilometer traveled and allows you to compare more and less economical tires, as well as tread depth and the number of retreads achieved. Mechanical faults and operating conditions, such as suspension, alignment and road condition, also need to be considered.

What factors reduce tire useful life?

There are five main factors. Incorrect pressure: a poorly inflated tire can wear unevenly and require frequent replacement. Lack of alignment or balancing: tires wear unevenly. Overloading: excess weight generates more friction and heat. Operating conditions: roads with potholes or stones can damage the tread. Lack of preventive maintenance: tears, punctures and abnormal wear go undetected until it is too late.

What does abnormal tire wear indicate?

Abnormal wear usually results from inadequate maintenance or external factors. When one part of a tire is more worn than another, it may indicate an alignment or suspension issue. Sidewall cracks or blisters on the surface point to exposure to unsuitable conditions, such as excessive heat or overloading. Regular pressure loss may be a sign of punctures or slow leaks compromising tire integrity.

Why measure tread depth frequently?

Measuring tread depth shows how much the tread has worn, and this assessment needs to be regular. When the measurement falls below the recommendation, it is a sign that the tire may be running beyond its ideal time in service or that maintenance is falling short. Keeping track of this measurement alongside CPK and the number of retreads achieved helps distinguish normal wear from avoidable losses.

How can you use the diagnosis to make decisions?

The information gathered supports concrete choices. If a make performs poorly, it may be time to look for another supplier. If the roads traveled are accelerating wear, routes may need adjusting or maintenance frequency may need increasing. Calibration adjustments are often a simple solution for improving durability, and driver training helps when driving habits contribute to excessive wear.

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